Engineering services group is one of the largest groups in NDDB. It has been established putting forward the motto of assisting dairy co-operatives by extending technical support in setting up new processing and production facilities and also to expand existing installations, using energy efficient and cost effective technologies.
We cater to a diverse category of projects including mega Dairy projects, milk powder & cheese plants. Also cattle feed plants, mineral mixture plants, bypass protein plants, frozen semen stations, solar thermal & PV systems and highly critical and regulated Bio-security laboratories etc.
Objective:
To provide technical support to dairy cooperatives in setting up state-of-the-art infrastructure facilities for milk processing, manufacturing of milk products, milk powder, cattle feed, bypass protein, mineral mixture plants-maintaining high operational efficiencies & productivity at competitive cost. In addition to above, technical services for special projects like BioSecurity Labs, Vaccine Production Facilities, Semen Stations are also extended to co-operatives and government institutions.
Key Specialties (Pictorial Representation)
- Concept-to-Commissioning Project Execution
- Team of 66 competent engineering professionals
- Specialty in Turn-Key project Executions
- Innovative approach, State of the Art implementations
- Technical consultancy services in dairy & Allied sectors
- Environmental Sustainability approach
A. Project Implementation Model
B. Project Umbrella
C. List of Milestone
D. Ongoing Projects
E. Sustainability
F. Special BSL Projects
………………………………………………………………………
A. Project Implementation Model
B. Project Umbrella
C. List of Milestone (Pictorial Representation)
| SL | Year | Created First | Description |
| 1. | 1967-1968 | Dairy plant | 60 KLPD CAPACITY FOR SUMUL |
| 2. | 1969-1970 | Cattle Feed plant | CAP : 100 TPD AT LINCH-BORIAVI (MEHSANA) |
| 3. | 1972-1973 | 40 MT Rail Milk Tanker | FOR LONG DISTANCE TRANSPORTATION OF LIQUID MILK. |
| 4. | 1973-1974 | Feeder Balancing Dairy | 1.5 LLPD WITH 5 MTPD MILK POWDER PLANT AT LUDHIANA. |
| 5. | 1973-1974 | Bulk Vending Booths (Milk dispensing Units) | ECO FRIENDLY SYSTEM WITHOUT PACKAGING / PLASTIC MATERIAL , MAINTAINING CONTINUOUS COLD CHAIN TILL CONSUMER . THIS INNOVATION WAS DEVELOPED & PATENTED BY NDDB AND RECEIVED IMPORT SUBSTITUTION AWARD. |
| 6. | 1974-1975 | Mother Dairy | 4 LLPD AT DELHI |
| 7. | 1977-1978 | Equipment Assembly Shop | IDMC, V.U. Nagar, Anand |
| 8. | 1981-1982 | Mechanized Product Line | FOR GULAB JAMUN PRODUCTION AT SUGAM DAIRY, BARODA |
| 9. | 1983-1984 | FMD Vaccine Plant | INDIAN IMMUNOLOGICALS LTD., HYDERABAD |
| 10. | 1994-1995 | Automated Dairy & Powder Plant | 10 LLPD DAIRY & 60 MTPD POWDER PLANT AT GANDHINAGAR. |
| 11. | 1996-1997 | Cheese Plant | 20 MTPD AT KHEDA |
| 12. | 1997- 998 | Bio-security Lab | HIGH SECURITY ANIMAL DISEASE LABORATORY AT BHOPAL WITH BIO-SAFETY LEVEL-IV CONTAINMENT , RANKED 10TH IN THE WORLD & ONLY ONE IN ASIA. |
| 13. | 2002-2003 | Multi-speciality Hospital | 300 BED MULTI-SPECIALITY HOSPITAL AT BHUJ AT THE REQUEST OF PRIME MINISTER, COUNTRY’S FIRST SEISMIC RESISTANT STRUCTURE USING BASE ISOLATION TECHNOLOGY |
| 14. | 2003-2004 | By-pass Protein Plant | 25 MTPD AT ITOLA, GUJARAT |
| 15. | 2004-2005 | Human Vaccine Plant | IIL, HYDERABAD |
| 16. | 2012-2013 | Automated Cattle Feed Plant | 1000 MTPD AT KATARVA (BANASKANTHA), SINGLE LARGEST CAPACITY PLANT IN INDIA |
| 17. | 2014-15 | Automated Powder Plant | 120 MTPD POWDER PLANT FOR DAIRY WHITENER AT BANASKANTHA, THE LARGEST IN INDIA |
| 18. | 2015-16 | Automated Cheese Plant | FULLY INTEGRATED CHEESE PLANT FOR MANUFACTURING OF 30 MTPD CHEDDAR CHEESE, 24 MTPD PROCESSED CHEESE, 20 MTPD MOZZARELLA CHEESE, AND 45 MTPD DE-MINERALISED WHEY DRYING /SMP PLANT/AUTOMATIC STORAGE AND RETRIEVAL SYSTEM AND ETP. LARGEST PLANT IN INDIA. |
| 19. | 2018-19 | BSL3+ | HIGH SECURITY LABORATORY WITH BIO SAFETY LEVEL 3 CONTAINMENT FOR RESEARCH ON FMD AT BHUBANESWAR. |
| 20. | 2018-19 | Baby Food Plant | 5 TPH (120 MTPD) BABY FOOD PLANT AT SABARKANTHA, THE LARGEST IN INDIA |
| 21. | 2020-21 | Dairy plant on Green Building concept | 800 TLPD LIQUID MILK PLANT AND 30 TPD POWDER PLANT AT AJMER IS THE FIRST DAIRY PROCESSING PLANT IN THE COUNTRY TO HAVE BEEN BUILT ON THE GREEN BUILDING CONCEPT. |
D. Ongoing Projects
Engineering Services is currently handling projects with a total worth of ~ Rs. 4500 crores. The region-wise ongoing projects are as follows:
| Southern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Automated Dairy Plant Expansion, New Aseptic Packed Milk & Ice Cream Plant | 500 TLPD to 800 TLPD LMP, 100 TLPD UHT & 5 TLPD Ice-cream | Hyderabad, Telangana |
| Strengthening of Semen Station & Allied works | — | Hessarghatta, Karnataka |
| New Animal Vaccine Manufacturing plant for FMD at IIL | Hyderabad, Telangana | |
| Dairy Plant | 2 LLPD | Namakkal, Tamil Nadu |
| Establishment of (i) Invitro Diagnostic Reagents facility (Brucella and Diagnostics) – GMP grade at IVPM, Ranipet, (ii) Pharmaceutical Division (GMP grade) (Ointment and Liniment facility) | — | IVPM, Ranipet |
| Eastern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Fermented Milk Products & Indigenous sweet Plant | 207 TLPD | Barauni, Bihar |
| Strengthening of Plant Utility Services | — | Barauni, Bihar |
| Expansion of Liquid Milk Plant | 60 TLPD to 150 TLPD | Guwahati, Assam |
| Additional work at 5 LLPD Automated Dairy plant | — | Arilo-Govindpur, Odisha |
| Establishment of Vaccine Production Facility | Anthrax – 5 Million Doses/ Annum
Enteropaxeamia – 20 Million Doses / Annum |
Berhampur, Odisha |
| HO Anand & Western Region | ||
| Project | Capacity/ Est.Cost | Location |
| AMULFED II Dairy | LMP – 20 LLPD, Powder plant – 150 MTPD, Butter plant – 100 MTPD, Ghee Manufacturing plant – 40 MTPD and Aseptic Packaging (Milk & Beverages) including pre-processing plant – 5 LLPD
|
Rajkot, Gujarat |
| Cheese & Whey Drying Plant | 20 MTPD Cheddar, 10 MTPD Mozzarella, 16 MTPD Processed cheese & 45 MTPD whey drying | Himmatnagar, Gujarat |
| Infrastructure project of Multi-storey Hostel at Institute of Rural Management Anand (IRMA) | 126 Single Occupancy Rooms | Anand, Gujarat |
| Cattle Feed Plant (Civil works) | 800 MTPD Exp. 1600 MTPD | Himmatnagar, Gujarat |
| BANAS SUZUKI – DUNG BASED CBG PLANT | DUNG – 100 MTPD
(1.5 MTPD CBG) |
Bhukhala – Vadgam, Gujarat |
| BANAS SUZUKI – DUNG BASED CBG PLANT | DUNG – 100 MTPD
(1.5 MTPD CBG) |
Agthala – Lakhani, Gujarat |
| Establishment of Bull Rearing centre | 180 Animals | Malarpura, Kheda, Gujarat |
| Infrastructure Project at Sabarmati Ashram Gaushala | — | Bidaj, Gujarat |
| Infrastructure Project for NCDFI | — | Anand, Gujarat |
| Effluent Treatment Plant (PH II) | 20 LLPD | Himmatnagar, Gujarat |
| Strengthening of Semen Station | — | SAG, Bidaj |
| Establishment of Dairy plant with Valued Added Products and Powder Plant at Mother Dairy | LMP – 6 LLPD (Expandable to 10 LLPD), Powder Plant – 30 MTPD, Fermented Products plant – 150 MTPD, Paneer plant – 3 MTPD, Flavoured Milk – 5 MTPD, Ice Cream Plant – 25 TLPD | Nagpur, Maharashtra |
| Northern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Establishment of Automated Dairy and ETP | 5 LLPD LMP and 15 LLPD ETP | Mohali, Rohtak |
| Establishment of Dairy Plant | 50 TLPD (expandable to 100 TLPD) | Rajsamand, Rajasthan |
| Establishment of Tertiary Treatment plant | 800 KLD | Jaipur, Rajasthan |
| Upgradation and Strengthening of Dairy plant | 50 TLPD | Banswara, Rajasthan |
| Cattle Feed Plant | 150 MTPD | Bhilwara, Rajasthan |
| UHT Plant | 25 TLPD | Bhilwara, Rajasthan |
| Automated Dairy with Value Added Products | 1.5 LLPD (expandable to 3 LLPD) | Kangra, Himachal Pradesh |
| Strengthening of Frozen Semen Station | — | Khanna, Punjab |
| Fermented Product Plant and Expansion of Sweetened flavoured Milk | 2.35 LLPD | Amritsar, Punjab |
| Technical Consultancy Services | ||
| Project | Capacity/ Est.Cost | Location |
| Cattle Feed Plant (Mechanical) | 800 MTPD Exp.1600 MTPD | Himmatnagar, Gujarat |
| Milk Powder Plant | 120 MTPD | Mahesana, Gujarat |
| BSL4 Laboratory at GBRC | — | Gandhinagar, Gujarat |
| Fermented Product Plant | 100 Exp. 150 MTPD Curd,
5 Exp. 10 MTPD Yogurt |
Rohtak, Haryana |
| Cow Sanctuary | — | Muzaffarnagar, Uttar Pradesh |
| Centre of Excellence of Genetic Improvement of Indigenous Cattle | — | SV Gosamrakshana Shala, Tirupati, AP |
- Ongoing Projects
Engineering Services is currently handling projects with a total worth of ~ Rs. 4500 crores. The region-wise ongoing projects are as follows:
| Southern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Automated Dairy Plant Expansion, New Aseptic Packed Milk & Ice Cream Plant | 500 TLPD to 800 TLPD LMP, 100 TLPD UHT & 5 TLPD Ice-cream | Hyderabad, Telangana |
| Strengthening of Semen Station & Allied works | — | Hessarghatta, Karnataka |
| New Animal Vaccine Manufacturing plant for FMD at IIL | Hyderabad, Telangana | |
| Dairy Plant | 2 LLPD | Namakkal, Tamil Nadu |
| Establishment of (i) Invitro Diagnostic Reagents facility (Brucella and Diagnostics) – GMP grade at IVPM, Ranipet, (ii) Pharmaceutical Division (GMP grade) (Ointment and Liniment facility) | — | IVPM, Ranipet |
| Eastern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Fermented Milk Products & Indigenous sweet Plant | 207 TLPD | Barauni, Bihar |
| Strengthening of Plant Utility Services | — | Barauni, Bihar |
| Expansion of Liquid Milk Plant | 60 TLPD to 150 TLPD | Guwahati, Assam |
| Additional work at 5 LLPD Automated Dairy plant | — | Arilo-Govindpur, Odisha |
| Establishment of Vaccine Production Facility | Anthrax – 5 Million Doses/ Annum
Enteropaxeamia – 20 Million Doses / Annum |
Berhampur, Odisha |
| HO Anand & Western Region | ||
| Project | Capacity/ Est.Cost | Location |
| AMULFED II Dairy | LMP – 20 LLPD, Powder plant – 150 MTPD, Butter plant – 100 MTPD, Ghee Manufacturing plant – 40 MTPD and Aseptic Packaging (Milk & Beverages) including pre-processing plant – 5 LLPD
|
Rajkot, Gujarat |
| Cheese & Whey Drying Plant | 20 MTPD Cheddar, 10 MTPD Mozzarella, 16 MTPD Processed cheese & 45 MTPD whey drying | Himmatnagar, Gujarat |
| Infrastructure project of Multi-storey Hostel at Institute of Rural Management Anand (IRMA) | 126 Single Occupancy Rooms | Anand, Gujarat |
| Cattle Feed Plant (Civil works) | 800 MTPD Exp. 1600 MTPD | Himmatnagar, Gujarat |
| BANAS SUZUKI – DUNG BASED CBG PLANT | DUNG – 100 MTPD
(1.5 MTPD CBG) |
Bhukhala – Vadgam, Gujarat |
| BANAS SUZUKI – DUNG BASED CBG PLANT | DUNG – 100 MTPD
(1.5 MTPD CBG) |
Agthala – Lakhani, Gujarat |
| Establishment of Bull Rearing centre | 180 Animals | Malarpura, Kheda, Gujarat |
| Infrastructure Project at Sabarmati Ashram Gaushala | — | Bidaj, Gujarat |
| Infrastructure Project for NCDFI | — | Anand, Gujarat |
| Effluent Treatment Plant (PH II) | 20 LLPD | Himmatnagar, Gujarat |
| Strengthening of Semen Station | — | SAG, Bidaj |
| Establishment of Dairy plant with Valued Added Products and Powder Plant at Mother Dairy | LMP – 6 LLPD (Expandable to 10 LLPD), Powder Plant – 30 MTPD, Fermented Products plant – 150 MTPD, Paneer plant – 3 MTPD, Flavoured Milk – 5 MTPD, Ice Cream Plant – 25 TLPD | Nagpur, Maharashtra |
| Northern Region | ||
| Project | Capacity/ Est.Cost | Location |
| Establishment of Automated Dairy and ETP | 5 LLPD LMP and 15 LLPD ETP | Mohali, Rohtak |
| Establishment of Dairy Plant | 50 TLPD (expandable to 100 TLPD) | Rajsamand, Rajasthan |
| Establishment of Tertiary Treatment plant | 800 KLD | Jaipur, Rajasthan |
| Upgradation and Strengthening of Dairy plant | 50 TLPD | Banswara, Rajasthan |
| Cattle Feed Plant | 150 MTPD | Bhilwara, Rajasthan |
| UHT Plant | 25 TLPD | Bhilwara, Rajasthan |
| Automated Dairy with Value Added Products | 1.5 LLPD (expandable to 3 LLPD) | Kangra, Himachal Pradesh |
| Strengthening of Frozen Semen Station | — | Khanna, Punjab |
| Fermented Product Plant and Expansion of Sweetened flavoured Milk | 2.35 LLPD | Amritsar, Punjab |
| Technical Consultancy Services | ||
| Project | Capacity/ Est.Cost | Location |
| Cattle Feed Plant (Mechanical) | 800 MTPD Exp.1600 MTPD | Himmatnagar, Gujarat |
| Milk Powder Plant | 120 MTPD | Mahesana, Gujarat |
| BSL4 Laboratory at GBRC | — | Gandhinagar, Gujarat |
| Fermented Product Plant | 100 Exp. 150 MTPD Curd,
5 Exp. 10 MTPD Yogurt |
Rohtak, Haryana |
| Cow Sanctuary | — | Muzaffarnagar, Uttar Pradesh |
| Centre of Excellence of Genetic Improvement of Indigenous Cattle | — | SV Gosamrakshana Shala, Tirupati, AP |